Strain-relief device for a plug-in connection in communications and data systems

ABSTRACT

The invention relates to a strain relief device ( 1 ) for a plug connect for communications and data technology, comprising a base part ( 10 ) for holding at least part of the plug connector, and a cable ( 51 ) which can be connected to the plug connector, with the base part ( 10 ) being designed with first latching means, and closure means ( 30 ), with the closure means ( 30 ) being designed with second latching means which form a latching connection with the first latching means on the base part ( 10 ), wherein the closure means ( 30 ) are in the form of a spring comprising two limbs ( 31 ) which can be pushed along a guide ( 20 ) onto the base part ( 10 ), with the base part ( 10 ) being designed with at least one support point ( 21 ) for the closure means ( 30 ), and the closure means ( 30 ) being designed such that an opposing force, which is produced by the cable ( 51 ) moves the second latching means, which are arranged on the limbs ( 31 ), toward the first latching means on the base part ( 10 ).

The invention relates to a strain relief device for a plug connector forcommunications and data technology.

Strain relief devices for cables for communications and data technologyhave been known in widely differing embodiments for a long time.

DE 40 09 297 C2 discloses an apparatus for attaching at least one cableto the racks or housings of telecommunications devices, having at leasttwo toothed rods which are arranged on the rack part, in which case atleast one cable is inserted between the toothed rods and can be securedby means of a spring element which can be clamped between the toothedrods.

DE 198 11 476 C1 discloses a cable clamp for making contact with theshield of cables when they are being fixed on a contact plate,comprising a web and two outer limbs which are connected to this web andare provided with cut-free lugs as holding elements for fixing the cableclamp on the contact plate, with the web being in the shape of acircular arc pointing outward in order to make contact with the cableshield, and being provided with web strips on the edges, pointinginward, for pressing into the cable shield, with the circular arc of theweb being arranged symmetrically with respect to the cross section ofthe cable clamp, being matched to the external circumference of thecable to be connected, and, in terms of cross section, extending overonly a portion of the length of the web.

The known strain relief devices have the disadvantage that the cableconductors are not aligned in a precisely defined manner with respect tothe contacts of a plug connector which is to be connected to the cable.Particularly for very high transmission frequencies, this results invery large tolerances for crosstalk between adjacent conductor pairs andcontact pairs.

DE 100 51 097, which has not yet been published, discloses a strainrelief device for a plug connector for communications and datatechnology. The strain relief device in this case comprises anessentially U-shaped base part for holding at least part of the plugconnector and of a cable which can be connected to the plug connector,with the base part being formed with the first latching means, andclosure means, with the closure means being formed with second latchingmeans, which form a latching connection with the first latching means onthe base part. The base part is formed, on the lower face of the limbs,with guides which point inward, run parallel, and run at right angles toa rear wall of the base part. In the upper region, on the inside of thelimbs, the base part is formed with in each case one obliquely runningguide edge. The obliquely running guide edges are in this case designedto be complimentary to the guide edge of a cable manager. When the basepart is put onto the cable manager and a plug connector housing, thecable manager is moved in the direction of the plug connector housing,and latches with it. During this process, the cable conductors makecontact with the electrical contacts in the plug connector housing.Furthermore, the base part has two jaw parts which can be bent togetherand are articulated in a sprung manner on a base which is arranged onthe upper face of the guide edges. The jaw parts are in the form ofsteps on the sides. Four openings, in the form of elongated holes, arearranged on each of the two sides on the upper face of the base. In theinternal region, the two jaw parts are formed with pyramid-likestructures. A spring, which acts as a locking means, can then beinserted into the openings, and a rigid closure element can be latchedon. The essentially U-shaped closure element is for this purpose formedon the insides with latching troughs, which latch in on the legs of thespring. The known strain relief device has the disadvantage that itsdesign is mechanically relatively complex owing to the moving jaw parts,which means that it must be manufactured from plastic.

The invention is thus based on the technical problem of providing astrain relief device for a plug connector for communications and datatechnology, which, while having a simpler mechanical design, allows adefined force fit and defined alignment of the cable and plug connector.

The technical problem is solved by the subject matter having thefeatures of patent claim 1. Further advantageous refinements of theinvention can be found in the dependent claims.

For this purpose, the strain relief device has a base part for holdingat least part of the plug connector and a cable which can be connectedto the plug connector, with the base part being designed with firstlatching means, and closure means, with the closure means being designedwith second latching means which form a latching connection with thefirst latching means on the base part, in which the closure means are inthe form of a spring comprising two limbs which can be pushed along aguide onto the base part, with the base part being designed with atleast one support point for the spring, and the spring being designedsuch that an opposing force, which is produced by the cable moves thesecond latching means, which are arranged on the limbs, toward the firstlatching means on the base part. There is thus no need for any sprungelements on the base part, so that the base part need not necessarily beproduced from plastic but, for example, can also be produced as a diecasting which, apart from increased strength, also has considerable costadvantages.

In one preferred embodiment, the spring is essentially W-shaped.

In one preferred embodiment, the spring is designed with a concaveindentation in the middle, so that the spring can rest against the cablecircumference.

The latching means of the spring are preferably in the form of latchinghooks, which are preferably formed by a region cut free from the limbsof the spring.

In one preferred embodiment, bends are arranged at the free ends of thelimbs of the spring, in order to make it easier to detach the springfrom the base part when required.

In one preferred embodiment, the base part is designed with a movinghead part on which the first latching means are arranged. This allowscables of different diameter to be fixed such that they are centered, sothat the cable conductors are always secured in a defined position withrespect to the plug connector contacts.

In a further preferred embodiment, the head part can be latched as aseparate component, in a captive manner, on top of the base part.Designing it as a separate component simplifies manufacture, since thereis no need to manufacture any moving parts while, on the other hand, thecaptive attachment makes it possible to handle the base part and thehead part as a single component during use.

The component is preferably designed with an incline which runs upwardinward, with the base part having a depression behind the incline. Thehead part then has a latching tab which can be pushed over the inclineand then slides into the depression in a captive manner.

The head part is preferably designed to be completely symmetrical on theupper face and lower face.

The strain relief device can at the same time also be used to makecontact with a cable shield. In this case, the base part is preferablystructured on the inside, in order to improve the contact quality. Thisstructuring may, for example, be pyramid-shaped.

In order to improve the contact quality further, a spring may also beformed with beads in the region of the concave indentation.

The invention will be explained in more detail in the following textusing a preferred exemplary embodiment. In the Figures:

FIG. 1 shows a perspective exploded illustration of a strain reliefdevice for a plug connector,

FIG. 2 shows a perspective exploded illustration of the strain reliefdevice with a female connector body and a cable to be connected, and

FIG. 3 shows a perspective illustration in the assembled state.

The strain relief device 1 has a base part 10, closure means 30 and ahead part 40. The base part 10 has two side walls 11, a rear wall 12 andan upper part 13. Guide edges 14 are arranged on the lower face of theside walls 11 and are at right angles to the rear wall 12. Guide edges15, which run obliquely toward the rear, run on the upper face of theside walls 11 and on the lower face of the upper part 13. In the frontregion, the upper part 13 has a rounded cutout for holding a cable,which is not shown. On the side facing the rear wall 12, the upper part13 has an incline 16 which runs inward and upward, and behind which adepression 17 is located. Two guide elements 18 are arranged in thefront, side region of the upper part 13. Each guide element 18 firstlyforms a guide 19 on the inside, and a guide 20 on the outside. In theregion of the guide 20, the side wall 11 is raised somewhat above theupper part 13 in the front region, and forms a first support point 21.Furthermore, in the front region of the guide 20, the guide element 18has an angle 22, which points downward and forms a second support point.In addition, the side walls 11 have indentations 23 on the insides.

The latching means 30 are essentially in the form of a W-shaped springwith two limbs 31. Angles 32 which point outward are arranged on thefree ends of the limbs 31. The limbs 31 are each formed with a latchinghook 33 which points inward. In the central region, the W-shaped springis formed with a concave bulge 34. Four beads 35 are introduced into thespring in the region of the concave bulge 34.

The head part 40 is essentially U-shaped. The free limbs are in thiscase formed as a smooth guide edge 41 on the outside in the frontregion, and as an incline 42, which runs outward, on the inside. In thefront region, the limb is stepped and is designed to be set-back, thusforming a further guide surface 43. In the rear region, the limbs areformed with ribs 44 on the outside. There is in each case a latching tab45, which runs obliquely upward toward the rear, centrally on the upperface and lower face of the head part 40. Pyramid-like structures 46 arearranged in the inner, central region of the head part 40. Furthermore,material-saving cutouts 47 are provided in the rear region of the headpart 40. The transition from the guide edge 41 to the outside with theribs 44 forms a stop surface 48. The stop surface 48 is preferablyinclined, with the rear wall of the guide element 18 being inclined in acorrespondingly complimentary manner. The head part 40 is preferablydesigned to be completely symmetrical on the upper face and lower face.

FIG. 2 shows the strain relief device 1 with a female connector housing50 and a cable 51. The female connector housing 50 has, on its upperface, a cable manager 52 with inclines 53, which are designed to becomplimentary to the guide edges 15 on the base part 10. The cablemanager 52 has the function of guiding and positioning the conductors ofthe cable 51 in a defined manner. For this purpose, the conductors arerouted from the upper face of the cable manager 52 through an opening,and are firmly clamped in a defined manner on the lower face, whichcannot be seen, of the cable manager 52. The cable manager 52 is thenplaced on the female connector housing 50 with the conductors,positioned on the lower face, then being located above associatedinsulation-displacement terminal contacts, but not yet being pressedinto them. This situation is illustrated in FIG. 2. Theinsulation-displacement terminal contacts are arranged in the interiorof the female connector housing, and thus cannot be seen in FIG. 2. In afirst preparatory step, the head part 40 is first of all pushed onto thebase part 10. In the process, the latching tab (which is arranged on thelower face of the head part 40, cannot be seen in the illustration butis identical to the latching tab 45 which can be seen on the upper face)runs along the incline 16 and then slides into the depression 17. In theprocess, the rear wall of the depression 17 forms a stop for the headpart 40, so that they are connected to one another in a captive manner.The forward movement of the head part 40 is limited by the guide element18, since the head part 40 with the guide edges 41 can be moved onlyalong the guide 19. Once the guide edges 41 have been completelyinserted, then the stop surface 48 abuts against the rear face 24 of theguide element 18. The head part 40 is thus connected to the base part 10such that it can move in a restricted manner. The range of movement isin this case preferably restricted to half of the cable diametervariation, as will be explained in more detail later.

In a next step, the base part 10 is pushed with the connected head part40 onto the female connector housing 50 along the guide edges 14 and 15.Owing to the incline on the guide edge 15, the cable manager 52 is inthe process pressed downward in the direction of the rest of the femaleconnector housing 50. The conductors, which are positioned in the cablemanager 52, are thus pressed into the insulation-displacement terminalcontents. The guide edge 15 in this case acts like a drive, converting asliding movement into a vertical movement. This makes it possible forthe necessary contact-making force to be distributed more uniformly, sothat contact can be made with the conductors, without any further tool,by means of the base part 10.

Once the base part 10 has been pushed onto the female connector housing50, the closure means 30 can be latched on. To do this, the limbs 31 aremoved along the guide 20 until the latching hooks 33 latch in a rib 44on the head part 40. The diameter of the cable 51 determines which ofthe ribs 44 the latching hooks 33 latch into. The limbs 31 of the sprunglatched-on closure means 30 are, in this case supported on the supportpoint 21 and on the angle 22. Any opposing force from the cable 51results in compression of the internal spring regions, thus producing aspring force which acts outward on the outer limbs 31. Since the outerlimbs 31 are fixed by the support point 21 and the angle 22, this springforce leads to the free ends of the limbs 31 moving in the direction ofthe base part 10. The latching hooks 33 are thus pressed more deeplyinto the ribs 44 and counteract the opposing force. This results invirtually unlimited strain relief for the cable 51.

Particularly in plug connectors with high data transmission rates, suchas Category 5 or Category 6 plug connectors, the conductors and thecontacts must be arranged in a precisely defined manner with respect toone another. In this case, it is also important for the cable to bealigned in a defined manner with respect to the cable manager 52. If thebase part 10 were now rigidly connected to the head part 40, then theclosure means 30 would need to be pushed on to a different extent fordifferent cable diameters and would be the only means to compensate forthe different diameters. However, this would mean that the cable 51 wasbent to a different extent, which is undesirable, however, owing to thestringent requirements with regard to crosstalk. This is where themobility of the head part 10 comes into play. In this case, a differentcable diameter is compensated for equally by the head part 40 and by theclosure means 30, so that the cable is always at right angles to thecable manager 52, irrespective of its diameter. For this purpose, thebase part 10 together with the head part 40 and the closure means 30 arepreferably pushed onto the female connector body 50 at the same time anduniformly. The strain relief device 1 thus allows cables 52 of differentdiameter to be secured such that they are centered. In this case, halfof the additional cable diameter is compensated for by the movement ofthe head part 40, and the other half is compensated for by the closuremeans 30, whose latching hooks 33 latch into one of the front ribs 44.

Furthermore, the strain relief device 1 can also be used to make contactwith the shield. For this purpose, the base part 10 and the head part 40are preferably in the form of zinc die-cast parts, which are thuselectrically connected to one another. Depending on whether the shield55 is a foil or a wire mesh, the shield 55 is bent upward over theinsulation of the cable 51 while parts are being fitted to the cablemanager 52. When the strain relief device 1 is being fitted to thefemale connector body 50 and to the cable 51, the head part 40 thenmakes contact with the shield 55 via the pyramid-like structures 46, andthe closure means 30 make contact with the shield 55 via the concaveindentation 34 and the projecting beads 35. At the same time, the basepart 10 makes contact with the ground plate 54 in the female connectorbody 50, so that the shield 55 can then be connected to ground via theground plate 54.

FIG. 3 shows the completely assembled strain relief device. As can beseen, the cable 51 is clamped in in the region of the bent-up shield 55by the concave region 34 of the W-shaped spring and by the structures ofthe head part 40, with the latching hooks 33 being latched into the ribs44 on the head part 40. As can also be seen, the guide surface 43 of thehead part 40 rests on the upper edge of the guide element 18. The freelimbs 31 of the W-shaped spring are supported by the support point 21and by the angle 22 on the front part of the base part 10.

List of Reference Symbols

1) Strain relief device

10) Base part

11) Side wall

12) Rear wall

13) Upper part

14) Guide edge

15) Guide edge

16) Incline

17) Depression

18) Guide element

19) Guide

20) Guide

21) Support point

22) Angle

23) Indentation

24) Rear face

30) Closure means

31) Limb

32) Angle

33) Latching hook

34) Bulge

35) Bead

40) Head part

41) Guide edge

42) Incline

43) Guide surface

44) Rib

45) Latching tab

46) Structure

47) Cutout

48) Stop surface

50) Female connector body

51) Cable

52) Cable manager

53) Incline

54) Ground plate

55) Shield

1-16. (Cancelled).
 17. A strain relief device for a plug connector forcommunications and data technology, comprising: a base member securingat least part of the plug connector; a closure member including a pairof limbs and a first support element, said closure member selectivelyreceived within said base member, and said first support element beingadapted to arrest a cable; and a latching member including a secondsupport element, said latching member being selectively received withinsaid base member, and said second support element being adapted toarrest a cable.
 18. The strain relief device as recited in claim 17,wherein said closure member is generally W-shaped.
 19. The strain reliefdevice as recited in claim 17, wherein said closure member is formedwith a concave surface at said first support element.
 20. The strainrelief device as recited in claim 17, wherein said closure memberincludes at least two latching elements.
 21. The strain relief device asrecited in claim 20, wherein said latching elements are adapted tocommunicate with said latching member.
 22. The strain relief device asrecited in claim 17, wherein said closure member is formed with aprotrusion disposed proximate an end of each of said pair of limbs. 23.The strain relief device as recited in claim 17, wherein said basemember is die-cast.
 24. The strain relief device as recited in claim 17,wherein said base member is injection molded.
 25. The strain reliefdevice as recited in claim 17, wherein said base member is formed from ametal.
 26. The strain relief device as recited in claim 25, wherein saidbase member is formed from one of a lightweight steel and an aluminum.27. The strain relief device as recited in claim 17, wherein said basemember is formed from a plastic.
 28. The strain relief device as recitedin claim 17, wherein said base member is formed from a polyamide resin.29. The strain relief device as recited in claim 17, wherein said basemember is adapted to receive said latching member and said base memberbeing formed to allow insertion and removal of said latching member. 30.The strain relief device as recited in claim 17, wherein said latchingmember includes at least one rib, said rib being adapted to arrest saidbase member relative to said latching member.
 31. The strain reliefdevice as recited in claim 17, wherein said base member is formed withan incline and a depression, said incline selectively receiving alatching tab of said latching member, said depression being adapted tosecure said latching tab.
 32. The strain relief device as recited inclaim 17, wherein said latching member is formed with an upper face anda lower face, said upper face and said lower face being generallyidentical.
 33. The strain relief device as recited in claim 17, whereinsaid latching member includes at least one arresting member disposedproximate said second support element.
 34. The strain relief device asrecited in claim 17, wherein said closure member includes at least onearresting member disposed proximate said first support element.
 35. Thestrain relief device as recited in claim 17, wherein said base member isformed with a pair of guide edges disposed longitudinally of the basemember and generally parallel to a side wall thereof.
 36. The strainrelief device as recited in claim 17, wherein said base member includesat least one guide edge disposed on an upper face generallylongitudinally toward a rear face.